I totally understand that the best way to repair rusted rocker panels or fenders is using welding and patching the hole area with the new sheet metal. But if you can not afford to spend several hundred dollars for that job this is the cheapest and proven approach on how to fix rust holes on your car, truck or van.
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Supplies I used for the job:
Bondo Body Filler ($7.84)
https://www.amazon.com/Bondo-261-Lightweight-Filler-Pint/dp/B0007ZG9TO/ref=sr_1_4?s=automotive&ie=UTF8&qid=1497811674&sr=1-4&keywords=bondo
Expanding Foam ($5.25)
https://www.homedepot.com/p/GREAT-STUFF-16-oz-Big-Gap-Filler-Insulating-Foam-Sealant-Quick-Stop-Straw-99053938/207050533
Cream Hardener ($4.97)
https://www.homedepot.com/p/3M-Bondo-2-75-oz-Red-Rouge-Cream-Hardener-0928/202077788?keyword=cream+hardener
Tools I used:
Grinder
https://www.homedepot.com/p/3M-Bondo-2-75-oz-Red-Rouge-Cream-Hardener-0928/202077788?keyword=cream+hardener
Orbital Sander
https://www.harborfreight.com/5-inch-random-orbital-palm-sander-93431.html
Bondo Spreader
https://www.amazon.com/3M-357-Bondo-Spreader-Pack/dp/B000BOC9K4
Sanding block
https://www.amazon.com/3M-03148-Rubber-Sanding-Block/dp/B000CQ22W6/ref=sr_1_2?s=wireless&ie=UTF8&qid=1497815913&sr=8-2&keywords=3m+sanding+block
Kitchen Knife
Primer spray
Paint in Spray according to your’s car paint code
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Post time: Jun-27-2017